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SAG Mill Grinding Circuit Design - 911metallurgist.com

Common convention generally refers to high-aspect ratio mills as SAG mills (with diameter to effective grinding length ratios of 3:1 to 1:1), low-aspect ratio …

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(PDF) Influence of feed size on AG / SAG mill performance

performance of a large diameter sag mill is shown in Figure 4 page I-208. The top size data h as been plotted in both raw and smoothed form.

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SAGDesign Test | Starkey and Associates Inc.

The SAG mill pinion energy, W SDT (kWh/t) and SAG discharge Bond ball mill work index, S d-BWI (kWh/t), are then used to calculate the total energy to grind the ore from 80% passing 152 mm to 80% passing the client specified final product size P 80.This information, along with the ore specific gravity, is used to calculate necessary mill sizes and motor power in industrial applications.

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Grinding Mill Computer Model

Mill diameter inside liners - D D = Dshell-0.15 Allowance for liners Approximate mill diameter is derived from: Power =5.*6115 DL24. 6* La= * D where a is the aspect ratio L/D derived from a regression equation on 25 manufacturers' mill size and power relationships For SAG mills the equation becomes Power=(5.6115+%balls*0.1438)*D24. 6* L

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ABB in Mining

Conga: The world's first 42-foot diameter 28 MW gearless SAG mill (English - pdf - Technical publication) Copper Mountain: Overview on the grinding mills and their dual pinion mill drives (English - pdf - Technical publication) Insurability of large gearless mill drives (English - pdf - Technical publication)

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SAGMILLING.COM .:. Mill Critical Speed Determination

The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell. Result #1: This mill would need to spin at RPM to be at critical speed. Result #2: This mill's ...

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Grinding Circuit - an overview | ScienceDirect Topics

SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...

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My Gear is Bigger than Your Gear - Gear Technology

Lake SAG mill gear sets, at 13.4 meters," Rhody says. "Additionally, there are five others with diameters between and 13 13.2 meters. In terms of mill power, two of these have a total mill power of 24,138 hp. There are three other ball mill gear sets, with diameters less than 13.1 that have a …

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INNOVATION NEWS Mills and GMDs - library.e.abb.com

SAG mill has a much larger diameter compared to its length. Yet the SAG mill of Newmont's Yanacocha mine in Peru is a single stage mill (no ball mill after the SAG mill) and has a diameter and length of 32', driven by a 16.5 MW GMD from ABB. Above the Arctic Circle in Sweden, Boliden has just installed two 38' diameter mills with

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Austin SAG model - SAGMILLING.COM

The power draw model for a SAG mill cylinder of the following form: Where: P is the power evolved at the mill shell, kW; K and A are empirical fitting factors (use 10.6 and 1.03, respectively) D is the mill effective diameter (inside the effective liner thickness), m; L is the mill effective grinding length (also referred to …

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Polycorp - Mining

AG/SAG Mill Liners. We have supplied pulp lifters for AG/SAG Mills up to 40 ft in diameter. We are pioneers in design of both radial and curved pulp lifters and discharge systems. We also design and manufacture rubber and PolyStl™ grates, lifter bars, shell plates, end plates and all other associated grinding mill liner components. Learn More

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Ball mill - Starkey & Associates Grinding Design and ...

A pilot plant SAG mill comprising: a cylindrical outer chamber having flanges at opposed ends, said cylindrical outer chamber having a diameter of 2.5-5.5 feet and a ratio of length to diameter in the range of greater than 1:1, said cylindrical outer chamber containing a removable grinding chamber in the form of a sleeve, longitudinal lifters ...

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ARE SAG MILLS LOSING MARKET CONFIDENCE?

SAG mill Number # 1 1 1 Diameter m 12.0 11.6 11.0 EGL m 6.1 7.0 5.0 Power MW 20 20 13.4 Specific energy kWh/t 7.8 10.8 na Pebble crusher Number # 2 2 1 Model MP1000 MP800 MP800 Ball mills Number # 2 2 2 Diameter m 6.7 6.7 6.4 EGL m 9.5 9.8 10.0 Power MW 9 16 7 ...

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The engineering and process effects of choosing a motor ...

mills: the mill diameter, effective grinding length, charge filling, and so on. The operating power draw of the mill and, consequently, the motor torque consumed will vary during mill operation as the operating parameters vary. The SAG mill power draw model of Austin (using the cali-bration by Doll, 2013) is used to predict the process power

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Productos – Asarco

SAG mills use larger pieces of ore to break up the smaller pieces (autogenous — does it by itself). The larger pieces break down as well. To help the process along, eight-inch-diameter steel balls are added to the rocks as they tumble inside the rotating mill (semi-autogenous — gets some help from the steel balls). When the rocks are about ...

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What's the Difference Between Ball Mill, Rod Mill and SAG ...

performance of a large diameter sag mill is shown in Figure 4 page I-208. The top size data h as been plotted in both raw and smoothed form.

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SAG Mill - Semi-Autogenous Grinding Mill

A SAG mill is characterized by its large diameter and short length. It rotates, tumbling its contents violently, causing a breaking action. The mill is lined with wear resistant steel liners which are fitted with lifters to assist with raising the load. The liners are replaced …

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AG & SAG Mill for Mineral Processing Wet & Aerofall SAG ...

The SAG mill (AG mill) has a large diameter and a small length. It looks like a flat round drum. The diameter of the SAG mill is generally about three times its length. The diameter of the hollow pivots at both ends of the barrel of a SAG mill is large. This SAG mill design can facilitate large-sized materials to enter the barrel smoothly.

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Minerals | Free Full-Text | Optimizing Performance of SABC ...

The discharge grates of the SAG mill were identified as a key component in the SABC circuit, and their design is a crucial factor in the mill's performance [17,18,19,20,21]. The initial design of the grate section caused a serious accumulation of pebbles within the SAG mill …

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TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

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What's the Difference Between SAG Mill and Ball Mill ...

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

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SAG mills - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless SAG mills operating globally.

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ball and sag mill circuits

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAGAG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

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SAG Mill - Semi-Autogenous Grinding Mill

SAG mill feed is conveyed from the coarse ore stockpile. The ore passes through a gyratory crusher where it is reduced to 8 inch diameter before being dumped on the pile. A line drawing of the Fort Knox SAG mill liner configuration and spare liners awaiting …

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Publications - SMC Testing

Slurry Flow In Mills Grate-Pulp Lifter Discharge Systems (Part 2) A Novel Approach To The Geometallurgical Modelling Of The Collahuasi Grinding Circuit The Appropriateness Of The Transfer Size In AG And SAG Mill Circuit Design Ag SAG Mill Circuit Grinding Energy Requirement - How To Predict It From Small Diamter Drill Core Samples Using The SMC ...

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GROSS POWER CALCULATOR - SMC Testing

AG/SAG mills in the data base are up to 40ft in diameter and ball mills are up to 26ft in diameter. The measured gross power draws from these mills are plotted against the model predictions in Figure 1. As indicated by this data base the accuracy of the model (1 standard deviation) is 4.6%. ...

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Gearless mill drives - ABB

Larger ball and SAG mills, with higher installed power ratings relative to the mill diameter, offer higher efficiency and throughput, round-the-clock reliability and the opportunity to mine in remote areas. This makes low ore grades economical to grind.

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INCREASED THROUGHPUT FROM LINER DESIGN INITIATIVES …

SAG mill circuit No. of mills # 1 SAG mill motor power installed kW 28,000 Motor type Gearless Mill manufacture FL SAG mill dimensions diameter 40 ft (12,192 m) length 26 ft (7,924 m) Mill direction Bi-directional Mill speed – range % critical 0-80 Mill speed – nominal % critical 76 SAG mill specific energy kWh/t 6.6

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AG mills - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless AG mills operating globally.

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Ball Mill - an overview | ScienceDirect Topics

3.5.2.2 Ball Mills. The ball mill accepts the SAG or AG mill product. Ball mills give a controlled final grind and produce flotation feed of a uniform size. Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds.

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Mill (grinding) - Wikipedia

SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. …

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SAG Mill | Autogenous and Semi-Autogenous Mills | FL

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size …

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Key considerations when selecting a mill lining system

These two types of mills are filled with varying compositions of grinding media. SAG mills contain balls of up to 150mm in diameter that occupy 5%-18% of mill chamber volume. Ball mills, conversely, contain grinding media up to 50mm in diameter, occupying between 25% - 40% of mill chamber volume.

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Grinding Mill - NoakMech

SAG mill. SAG stands for Semi-Autogenous Grinding. Just like ball mills, these machines also have grinding balls in them. Actually, a SAG mill is used as a primary stage solution for grinding. It comes with a 28 MW motor and a diameter of 44 inches. As a matter of fact these machines are used at platinum, copper and gold mines.

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